Fishing The Fly Scotland Forum

Matt Henderson

Rod Building Questions
« on: 06/02/2010 at 20:55 »
Okay I've wrapped three out of four sections of my Barrio 3wt I've just got the top section left.  And I have a few burning questions. 

1.  Is the tip ring only held on by hot melt glue?

2.  How do ensure all the rings are perfectly alligned? I was lucky enough that the Sandy had splined the blanks and marked the position for the rings on each section.  What I'm wondering about is how do you that and ensure that all those little marks are perfectly alligned from the but section to the tip? 

3. On one of my rods there are wee dots to line up the section I would like to do that on my rod but I'm unsure how I would go about it on the male part of the two sections of you get my drift.

Cheers

Matt

Sandy Nelson

Re: Rod Building Questions
« Reply #1 on: 07/02/2010 at 00:57 »
Okay I've wrapped three out of four sections of my Barrio 3wt I've just got the top section left.  And I have a few burning questions. 

1.  Is the tip ring only held on by hot melt glue?

2.  How do ensure all the rings are perfectly alligned? I was lucky enough that the Sandy had splined the blanks and marked the position for the rings on each section.  What I'm wondering about is how do you that and ensure that all those little marks are perfectly alligned from the but section to the tip? 

3. On one of my rods there are wee dots to line up the section I would like to do that on my rod but I'm unsure how I would go about it on the male part of the two sections of you get my drift.

Cheers

Matt

1. Yes :z16

2. Pick up the section and look along it, there is a small amount of movement available for rings before you epoxy. So slight adjustments can be made easily :z16 Just be gentle. :wink

3. Once the rod is complete and finished, put it together, make sure all the section align. Then using enamel paint (humbrol) put the tiny dots on the joints one on the male, one on the female. With the rod assembled the spacing is easily to sort out. :z16 Use any colour you like, but put the dots on the ring side :wink it will look much better. A toothpick is often better than a brush for this task :z3

Hope this helps

Sandy

Matt Henderson

Re: Rod Building Questions
« Reply #2 on: 07/02/2010 at 08:54 »
Thanks Sandy.  That should help lots.  I'm still surprised that all that holds the tip ring on is hot melt glue?!?

Cheers

Matt

Sandy Nelson

Re: Rod Building Questions
« Reply #3 on: 07/02/2010 at 08:56 »
  I'm still surprised that all that holds the tip ring on is hot melt glue?!?


Even with heavy duty boat rods :shock :z16

It also allows you to be able to change them very easily, should they wear.

Sandy

Rob Brownfield

Re: Rod Building Questions
« Reply #4 on: 07/02/2010 at 12:51 »
They is very little pressure on a tip ring., even when the rod is in a fighting curve there is no pulling on the ring and if it was slightly miss aligned, the whole blank will twist very very slighly to compensate...with the line always coming off the very centre of the ring.

You can buy rings that have two flat "prongs" that feed down the blank and are whipped in place, but these tend to be stand off rings used for coarse rods or beach casters which can have extreme twisting forced applied due to heavy weights and casting styles (Pendulum, off the ground etc)

Like Sandy, I use a wee dot to make alignment marks, but with a white pen. I may, if its a special rod, use a piece of thread woven at 90 degrees to the whipping that goes on the joins. Its very subtle but a pain to do, hence only done on "Specials".

Please post pictures once its finished :)


Matt Henderson

Re: Rod Building Questions
« Reply #5 on: 10/02/2010 at 20:38 »
using the flex coat stuff it says the minimum quantity to mix is 2cc of each part.  But I did two varnished two sections on saturday and had loads and loads left over.  Is it actually okay to get away with mixing less than 2cc?

Sandy Nelson

Re: Rod Building Questions
« Reply #6 on: 10/02/2010 at 21:56 »
Matt

I have experimented for years with this, and have always failed to get a good mix with less than 2cc of each part. Don't know why :z6
So i stick to the 2cc :z16 and get a perfect finish everytime.
My solution in the end was to use a 4 bank rod turner. That way i could turn all 4 section at the same time and make better use of the epoxy. I can get 3 rods out of every pack of epoxy :z16

The rod turner is probably only a good investment though if you are to make a few rods.

Sandy

stickleback

Re: Rod Building Questions
« Reply #7 on: 10/02/2010 at 22:12 »
I think they recommend the minimum because it's more difficult to accurately measure out small amounts and therefore its very difficult to get the proper 50 / 50 ratio of resin and hardener, which means there's more likelihood of it being off to an extent that it affects it's hardening properties.  Or put another way, the bigger the measurements, the easier it is to get them accurate to the extent that any wee over or under estimation is unlikely to adversely affect the mix.  Being a wee bit out with a small amount of mix is likely to be a greater ratio than a wee bit wrong in a large amount of mix.  Does that make sense ?  :z4  :z4  

Flexcoat is pretty gloopy so unless you had really narrow / finely calibrated syringes for measuring out pin point small amounts of each I'd stick with the manufacturers recommendation.   Don't be tempted with fine syringes with silicone rubber plungers (like the narrow ones you can easily get) because apparently the silicone knackers the hardening qualities of Flexcoat and it will never dry / cure properly.  

I know what you mean though, you always have far more mixed than you can use and it feels wrong to bin it.  :z6

 :z18

Cammy

Matt Henderson

Re: Rod Building Questions
« Reply #8 on: 10/02/2010 at 22:48 »
Thanks guys. Wrapped the top section tonight. Put it all together and varnished it and it's turning now. Can't wait to see what it looks like in the morning!

Mike Barrio

Re: Rod Building Questions
« Reply #9 on: 10/02/2010 at 23:32 »
Excellent Matt .... we'll be looking forward to seeing it too :z16

Best wishes
Mike

Matt Henderson

Re: Rod Building Questions
« Reply #10 on: 11/02/2010 at 09:04 »
so the bottom two sections have been done twice now and the top two sections just one.  So another few coats to go.  I think my biggest mistake so far is that I didn't use the same brand of thread for the colour contrast on the wraps.  So its got a slightly different diameter and it makes a tiny wee bump on each wrapping.  Still it's looking pretty good so far. 

One last question though if I write the rod name etc on the butt section do I need to flexcoat over the top of the enamel paint?

Mike - can you arrange for Haddo to be ice free soon so that I can get a cast with it?

Cheers

Matt

Mike Barrio

Re: Rod Building Questions
« Reply #11 on: 11/02/2010 at 09:11 »
Mike - can you arrange for Haddo to be ice free soon so that I can get a cast with it?
:z4  :z4  :z4

I wish ....... I'm really starting to get fed up with this ice now :z6

Yes, a coat over the paint :wink

Cheers
Mike

Rob Brownfield

Re: Rod Building Questions
« Reply #12 on: 11/02/2010 at 09:24 »
:z4  :z4  :z4

I wish ....... I'm really starting to get fed up with this ice now :z6

Yes, a coat over the paint :wink

Cheers
Mike


Is Haddo iced up? Why??















 :wink

Matt Henderson

Re: Rod Building Questions
« Reply #13 on: 11/02/2010 at 09:43 »
just read Bronzebommers thread about his rod I think I'm going to get one of those pens from tescos. And some alcohol wipes in case I make a spelling mistake! 

I've quite enjoyed the process really.

Rob Brownfield

Re: Rod Building Questions
« Reply #14 on: 11/02/2010 at 12:50 »
just read Bronzebommers thread about his rod I think I'm going to get one of those pens from tescos. And some alcohol wipes in case I make a spelling mistake! 

I've quite enjoyed the process really.

PHOTOS!!!! :)

Matt Henderson

Re: Rod Building Questions
« Reply #15 on: 14/02/2010 at 11:20 »
I've put the alignment markings on this morning. Do I need to coat over the markings on the male end of each section as well as the female ends? Ended up painting on the rod name etc because the paint pen was too fat!

Sandy Nelson

Re: Rod Building Questions
« Reply #16 on: 15/02/2010 at 10:30 »
Hi Matt

your choice mate :z16
I wouldn't bother coating either end
the enamel is plenty good enough

sandy :z18

Matt Henderson

Re: Rod Building Questions
« Reply #17 on: 27/02/2010 at 22:13 »
Last cost of varnish just finished. Pictures of the finished article tomorrow I hope.

Cheers

Matt

Mike Barrio

Re: Rod Building Questions
« Reply #18 on: 27/02/2010 at 22:22 »
Great stuff Matt .......... Well done! :z16

Cheers
Mike

Matt Henderson

Re: Rod Building Questions
« Reply #19 on: 28/02/2010 at 11:34 »
Its almost finished apart from the fact when I put it together on the drier I put my finger onto one of the whippings at the end of a section.  Oh well I've got one more coat to do then...  Last night I finally figured out how to get bubbles out!  So the finish is pretty good apart from a few very stubborn fuzzies!

The alignment marks



One of the rod whippings



The name etc on the handle





And finally the whole rod




It appears that taking photos of rods is even harder than taking photos of flies! 

To be honest I think it you can make flies then making a rod is within your grasp.  I just need to save up to start on my next project.  The Barrio kit is an excellent starting point because its all there in one group.  Buying a blank and individual parts to go with it would be a different kettle of fish.  But I'm sure with the right research and advice I'll manage it.

Cheers

Matt



Sandy Nelson

Re: Rod Building Questions
« Reply #20 on: 28/02/2010 at 14:08 »

It appears that taking photos of rods is even harder than taking photos of flies! 



Thats a fact, a bit of practice though and a plain background help a lot.

That aside the rod is looking great Matt :z16
Stubborn fuzzies :z6 razor blade.
Finger prints, been there done that, too many times to mention :oops All good fun.

As always, any advice, just ask :z16 always glad to help.

Sandy

stickleback

Re: Rod Building Questions
« Reply #21 on: 28/02/2010 at 17:44 »
Well done Matt.  I like your red highlight wraps.  :z16  Now, get out and catch a fish on it !  :z4

Mike Barrio

Re: Rod Building Questions
« Reply #22 on: 28/02/2010 at 17:57 »
Yes, well done Matt ...... the rod is looking great! :z16

Can't wait to see it in action :cool:

Best wishes
Mike

Bronzebommer

Re: Rod Building Questions
« Reply #23 on: 28/02/2010 at 19:19 »
Just put the final epoxy coat on my one just now, hope to get it out soon. Pictures to follow (once it's dry).

Matt

Mike Barrio

Re: Rod Building Questions
« Reply #24 on: 28/02/2010 at 20:30 »
Just put the final epoxy coat on my one just now, hope to get it out soon. Pictures to follow (once it's dry).

Matt

Cool, well done Matt .......... that was fast :z16

I'm looking forward to seeing the pics!

Cheers
Mike

 




Barrio Fly Lines - designed in Scotland - Cast with confidence all over the world

Barrio Fly Lines

Designed in Scotland

Manufactured in the UK

Cast with confidence all over the world

www.flylineshop.com